Dales Super Store » Bullet Proof Diesel

Bullet Proof Diesel

What is the origin of a Bullet Proof engine?

Back in 2008, we developed and installed the first solution to the chronic EGR cooler failures experienced on the 6.0L/VT365 platform. Shortly thereafter, we invented and patented our well-known oil cooler solution for the same engine. We knew that we needed a great name to represent our line of products, so we developed and trademarked Bullet Proof Diesel to denote and represent our brand.

Our new products became a success. So successful, in fact, that other shops and businesses have taken advantage of our branding and product reputation to try and use it to represent their products and/or services.

There are some companies, however, that do carry our products and install them for customers. We have formed relationships with some shops throughout the world that are called Preferred Installers. These companies are available to sell and install our products to their customers.


Browse EGR Cooler Replacements / Upgrades Products

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Items 1-48 of 48
Description: OEM: 2882108, 2881760, 2881842, 2892893, 3686710, 3689565, 3687048, 3687813, 3688396, 3688603, 3688606, 3689051, 3689282, 3689565, 4352360. 4352360RX, 435260NX, 4309491, 4309491NX, 4309491RX,...More Details »
Item #: 90201204
Condition: New
Price: $1,749.95

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Description: BULLET PROOF DIESEL DT466, HT570, DT570 ROUND STYLE
Item #: 6800007
Condition: New
Price: $1,095.00

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Description: BULLET PROOF DIESEL INTERNATIONAL 11.5-INCH EGR COOLER
Item #: 6800003
Condition: New
Price: $875.00

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Description: UPGRADED 21 INCH EGR COOLER FOR INTL DT466, DT570 and HT570 ENGINES.
Item #: 6800011
Condition: New
Price: $1,650.00

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Description: BULLET PROOF DIESEL MAXXFORCE DT, 9, 10 HOT SIDE EGR COOLER (330mm)
Item #: 6800010
Condition: New
Price: $1,530.00

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Description: BULLET PROOF DIESEL DT466 17-INCH EGR COOLER
Item #: 6800004
Condition: New
Price: $1,320.00

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Description: BULLET PROOF DIESEL MAXXFORCE DT, 9, 10 COLD SIDE EGR COOLER (260mm)
Item #: 6800009
Condition: New
Price: $1,095.00

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Description: COMPLETE EGR COOLER UPGRADE KIT, INTERNATIONAL MAXXFORCE 9, 10.
Item #: 90201130
Condition: New
Price: $2,776.90

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Description: BULLET PROOF DIESEL MAXXFORCE EPA 10 EGR COOLER
Item #: 6800012
Condition: New
Price: $2,495.00

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Description: BULLET PROOF DIESEL MAXXFORCE 7 EGR COOLER
Item #: 6800013
Condition: New
Price: $1,265.00

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Description: OEM: 6276-61-7100-02
Item #: 6700202
Condition: New
Price: $1,195.00


Description: OEM: 6252-61-7100
Item #: 6700201
Condition: New
Price: $2,175.00


Description: OEM: 5341879, 5443691, 5405854, 5566897
Item #: 6700126
Condition: New
Price: $1,295.00

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Description: OEM: 3691818, 3693370, 5405901, 5405869
Item #: 90201210
Condition: New
Price: $2,095.00

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Description: OEM: 4313837, 4309498, 4313836, 3689603, 4352365, 4313684, 2884831, 3689208
Item #: 90201201
Condition: New
Price: $2,150.00

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Description: BULLET PROOF DIESEL 6.6L DURAMAX LLY EGR COOLER
Item #: 6700010
Condition: New
Price: $575.00

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Description: BULLET PROOF DIESEL 6.6L DURAMAX LBZ EGR COOLER
Item #: 6700011
Condition: New
Price: $575.00

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Description: RAM ECODIESEL EGR COOLER GASKET SET
Item #: 90100128
Condition: New
Price: $72.65

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Description: BULLET PROOF DIESEL 6.7L POWER STROKE EGR COOLER (NO CORE)
Item #: 6800100
Condition: New
Price: $1,050.00

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Description: HELICALLY FORMED STAINLESS STEEL TUBING CORE REDUCED STRESS AND STRAIN MEANS IMPROVED LONGEVITY VACUUM BRAZED AND TIG WELDED FOR STRONG SEAMS OEM P/N: 68239570AC EGR COOLER PORTION...More Details »
Item #: 6700102
Condition: New
Price: $868.75

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Description: BULLET PROOF DIESEL KOMATSU EGR COOLER (NO CORE)
Item #: 6700200
Condition: New
Price: $1,550.00

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Description: BULLET PROOF DIESEL CUMMINS 6.7L EGR COOLER (NON CAB & CHASSIS)
Item #: 6700120
Condition: New
Price: $1,095.00

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Description: BULLETPROOF CUMMINS 6.7L ISB EGR COOLER
Item #: 6700125
Condition: New
Price: $1,095.00

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Description: BULLET PROOF DIESEL CUMMINS 6.7L EGR COOLER
Item #: 6700124
Condition: New
Price: $950.00

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Description: OEM: 5347234, 5318560, 4376312
Item #: 6700101
Condition: New
Price: $1,775.00

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Description: BULLET PROOF DIESEL CUMMINS 6.7L EGR COOLER (CAB & CHASSIS)
Item #: 6700123
Condition: New
Price: $1,095.00

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Description: BULLET PROOF DIESEL 6.6L DURAMAX TOP-KICK EGR COOLER, 2007-2009
Item #: 6700008
Condition: New
Price: $775.00

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Price: $635.05

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Price: $624.95

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Description: OE Cross: 1842588C93
Item #: 6000155
Condition: New
Price: $70.36

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Price: $115.43

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Price: $151.90

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Description: BULLET PROOF DIESEL 6.6L DURAMAX G-SERIES EGR COOLER
Item #: 6700009
Condition: New
Price: $775.00

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Description: OEM: 44937496, 4943457, 4955485, 4352444, 4955485NX, 4955485RX, 4352444RX, ER9047-0
Item #: 6700100
Condition: New
Price: $1,450.00

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Description: BULLET PROOF DIESEL 6.6L DURAMAX G-SERIES EGR COOLER
Item #: 6700006
Condition: New
Price: $775.00

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Description: BULLET PROOF DIESEL 6.6L DURAMAX C/K-SERIES EGR COOLER
Item #: 6700003
Condition: New
Price: $905.00

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Description: COMPLETE EGR COOLER KIT FOR 6.4L FORD DIESEL
Item #: 90409010
Condition: New
Price: $1,185.00

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Description: INTERNATIONAL EGR COOLER GASKET SET
Item #: 90100134
Condition: New
Price: $18.64
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Description: This EGR cooler replaces the OEM P/N: 3C3Z-9P456-B.
Item #: NT-EGRC-0
Condition: New
Price: $465.00

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Description: OEM Replacement: 4908175, 4990739, 4352444RX, 4376528, 5343328, 4352253RX, 5566887, 5297551
Item #: 6700103
Condition: New
Price: $1,450.00

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Description: BULLET PROOF DIESEL 6.6L DURAMAX C/K-SERIES EGR COOLER
Item #: 6700004
Condition: New
Price: $905.00

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Description: BULLET PROOF DIESEL BULLETPROOF KIT FOR FORD 6.0L (ROUND EGR)
Item #: 90401010
Condition: New
Price: $1,052.61

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Description: CUMMINS EGR COOLER GASKET SET
Item #: 90100100
Condition: New
Price: $72.45

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Price: $695.00

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Price: $515.00

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Description: INTAKE AND EGR COOLER GASKET SET, FORD 6.0L DIESEL
Item #: 90100033
Condition: New
Price: $147.78

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Description: BULLET PROOF DIESEL SQUARE 6.0L EGR COOLER WITH H-CORE TECHNOLOGY HELICALLY FORMED STAINLESS STEEL TUBING REDUCED STRESS AND STRAIN MEANS IMPROVED RELIABILITY VACUUM BRAZED AND TIG WELDED FOR...More Details »
Item #: NT-EGRC-2_H-CORE
Condition: New
Price: $385.00

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Description: This EGR cooler replaces the OEM P/N: 4C3Z-9P456-AC and fits the F-Series 2004.25 to 2007, E-Series 2004.25 to 2010, and the Excursion 2004.25 to 2005 model years. Also replaces 1845145C96,...More Details »
Item #: NT-EGRC-1
Condition: New
Price: $365.00

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Items 1-48 of 48

More About Bullet Proof Diesel

So what does it truly mean - a Bullet Proof 6.0L?

A Bullet Proof 6.0L starts with getting educated on the 5 main pattern failures that occur with this engine. These pattern failures are:

  • OEM Oil Cooler - The OEM oil cooler is a common source of failure. The small coolant pathways within the oil cooler can become plugged and this, in turn, can lead to failed EGR coolers as well as hot, thin engine oil. Our solution is the BulletProof Engine Oil Cooler
  • OEM EGR Cooler - The OEM EGR Cooler is often blamed for being "the problem" on the 6.0L engine. While it is a common failure item, it often fails because of the plugged coolant pathways in the oil cooler. Understanding WHY this item fails is an important aspect to owning and operating one of these engines. Our solution is the BulletProof EGR Cooler
  • Fuel Injection Control Module (FICM) Power Supply - The FICM is the electronic unit that controls the injectors on the 6.0L/VT365 engine. The FICM controls the injectors by sending 48V to the injectors at precisely the right time. Over time, however, the power supply built into this module can become tired and see the output voltage drop below the specified 48V. As this voltage drops, the performance of the injectors (and therefore the entire engine) will suffer. Upgrading this power supply with the Bullet Proof Diesel version is the only long-term path to reliability. Our solution is the BulletProof FICM Power Supply
  • Head Studs - The 6.0L engine utilizes ten head bolts per cylinder head to affix the head to the engine. To help minimize blown head gaskets, companies such as American Racing Products (ARP) have developed head studs to replace the factory head bolts. For various engineering reasons, a head stud allows for a higher clamping force than a similar bolt does, thereby increasing the reliability by reducing the chance of a head gasket failure or stretched head bolt. We have complete head gasket kits available for you
  • The OEM Water Pump - The OEM water pump comes equipped with a plastic impeller. The pattern failure observed on this water pump is that a crack can develop within the impeller, greatly decreasing the amount of engine coolant that the pump is able to move throughout the engine. Our solution is the BulletProof Water Pump