Dales Super Store » Bullet Proof Diesel

Bullet Proof Diesel

What is the origin of a Bullet Proof engine?

Back in 2008, we developed and installed the first solution to the chronic EGR cooler failures experienced on the 6.0L/VT365 platform. Shortly thereafter, we invented and patented our well-known oil cooler solution for the same engine. We knew that we needed a great name to represent our line of products, so we developed and trademarked Bullet Proof Diesel to denote and represent our brand.

Our new products became a success. So successful, in fact, that other shops and businesses have taken advantage of our branding and product reputation to try and use it to represent their products and/or services.

There are some companies, however, that do carry our products and install them for customers. We have formed relationships with some shops throughout the world that are called Preferred Installers. These companies are available to sell and install our products to their customers.


Browse 2003-2007 Ford Powerstroke 6.0L Parts Products

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Items 1-36 of 36
Price: $255.00
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Description: BULLETPROOF UP-PIPE AND HARDWARE KIT FOR FORD 6.0L
Item #: 90201139
Condition: New
Price: $303.49

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Description: BULLETPROOF UP-PIPE AND HARDWARE KIT FOR FORD 6.0L
Item #: 90201138
Condition: New
Price: $294.55

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Description: BULLET PROOF DIESEL POWER STEERING RELOCATION KIT EASILY ALLOWS FOR LOWERING POWER STEERING COOLER TO LOWER POSITION REQUIRED FOR MOUNTING BULLET PROOF OIL COOLER IF YOU HAVE HIGH MOUNTED POWER...More Details »
Item #: 90100024
Condition: New
Price: $199.96

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Description: OIL FILTER ADAPTER FROM BULLET PROOF DIESEL FOR CUSTOM APPLICATIONS ALLOWS FOR VARIOUS CUSTOM CONFIGURATIONS MULTIPLE PORTS FOR VERSATILE HOSE ROUTING OPTIONS TWO "IN" & TWO "OUT" PORTS; #12 ORB THREAD SIZE 1-12
Item #: 6502039_BK
Condition: New
Price: $180.45

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Description: BULLET PROOF DIESEL ENGINE OIL COOLER, BULLET PROOF FILTRATION, AIR-TO-OIL COOLER ALLOWS YOU TO DELETE THE OEM OIL COOLER AND REPLACE IT WITH AN AIR-COOLED OIL COOLER REAL-WORLD TESTED AND...More Details »
Item #: 90408000
Condition: New
Price: $2,557.00

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Description: Billet Machined Aluminum Housing Upgraded Billet Impeller Instead of Plastic Top Grade Bearing and Seal Comes with O-Ring Seal 1 Year Parts Warranty
Item #: 902010
Condition: New
Price: $399.95

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Description: 6.0L OEM STYLE OIL COOLER REMOTE MOUNTING KIT - PACKAGE DEAL REMOVE AND REMOTE MOUNT EXISTING OEM/STOCK OIL COOLER RETAINS OEM-SPECIFIED FACTORY OIL FILTER MAKES CHANGING OEM/STOCK OIL COOLER...More Details »
Item #: VK688-100
Condition: New
Price: $1,825.00

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Description: BULLET PROOF DIESEL ENGINE OIL COOLER, FACTORY OIL FILTRATION, HEAVY-DUTY COOLER ALLOWS YOU TO DELETE THE OEM OIL COOLER AND REPLACE IT WITH OUR AIR-COOLED OIL COOLER REAL-WORLD TESTED AND...More Details »
Item #: 90402002
Condition: New
Price: $2,393.00

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Description: BULLET PROOF DIESEL ENGINE OIL COOLER, BULLET PROOF FILTRATION, STANDARD-DUTY COOLER ALLOWS YOU TO DELETE THE OEM OIL COOLER AND REPLACE IT WITH AN AIR-COOLED OIL COOLER REAL-WORLD TESTED AND...More Details »
Item #: 90402001
Condition: New
Price: $2,557.00

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Description: BULLET PROOF DIESEL ENGINE OIL COOLER, BULLET PROOF FILTRATION, STANDARD-DUTY COOLER ALLOWS YOU TO DELETE THE OEM OIL COOLER AND REPLACE IT WITH AN AIR-COOLED OIL COOLER REAL-WORLD TESTED AND...More Details »
Item #: 90404000
Condition: New
Price: $2,230.00

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Description: BULLET PROOF DIESEL ENGINE OIL COOLER, BULLET PROOF FILTRATION, HEAVY-DUTY COOLER ALLOWS YOU TO DELETE THE OEM OIL COOLER AND REPLACE IT WITH AN AIR-COOLED OIL COOLER REAL-WORLD TESTED AND...More Details »
Item #: 90404003
Condition: New
Price: $2,720.00

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Description: BULLET PROOF DIESEL ENGINE OIL COOLER, BULLET PROOF FILTRATION, HEAVY-DUTY COOLER ALLOWS YOU TO DELETE THE OEM OIL COOLER AND REPLACE IT WITH AN AIR-COOLED OIL COOLER REAL-WORLD TESTED AND...More Details »
Item #: 90402004
Condition: New
Price: $2,393.00

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Description: OIL COOLER DELETE ADAPTER MANIFOLD, FORD 6.0L DIESEL FOR CUSTOM APPLICATIONS ALLOWS FOR BUILD-YOUR-OWN ENGINE OIL COOLER FEATURES OEM SENSOR PORTS FEATURES HPOP STAINLESS SCREEN INCLUDES BYPASS VALVE FOR ENGINE OIL
Item #: 90201000
Condition: New
Price: $1,349.11

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Description: This EGR cooler replaces the OEM P/N: 3C3Z-9P456-B.
Item #: NT-EGRC-0
Condition: New
Price: $465.00

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Description: HEAD GASKET KIT FOR 6.0L FORD DIESEL COMPLETE WITH ALL THE PARTS REQUIRED TO THOROUGHLY REPLACE HEAD GASKETS - NOT INCL. INTAKE GASKETS SAME KIT USED BY BULLET PROOF DIESEL TECHNICIANS UPGRADED ARP HEAD STUDS AVAILABLE AND RECOMMENDED
Item #: 90201036
Condition: New
Price: $759.09

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Description: HEAD GASKET KIT FOR 6.0L FORD DIESEL COMPLETE WITH ALL THE PARTS REQUIRED TO THOROUGHLY REPLACE HEAD GASKETS - NOT INCL. INTAKE GASKETS SAME KIT USED BY BULLET PROOF DIESEL TECHNICIANS UPGRADED ARP HEAD STUDS AVAILABLE AND RECOMMENDED
Item #: 90201034
Condition: New
Price: $810.93

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Description: BULLET PROOF DIESEL BULLETPROOF KIT FOR FORD 6.0L (ROUND EGR)
Item #: 90401010
Condition: New
Price: $1,052.61

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Description: WHAT'S INCLUDED: ALL ALUMINUM RADIATOR BULLETPROOF WATER PUMP MECHANICAL FAN CLUTCH + ADAPTER OE THERMOSTAT OE DEGAS BOTTLE CAP RADIATOR NOT COMPATIBLE WITH MANUAL TRANSMISSIONS
Item #: COMP-COOL-UP
Condition: New
Price: $1,291.50

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Price: $291.08

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Description: INTAKE AND EGR COOLER GASKET SET, FORD 6.0L DIESEL
Item #: 90100033
Condition: New
Price: $147.78

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Description: BULLET PROOF DIESEL SQUARE 6.0L EGR COOLER WITH H-CORE TECHNOLOGY HELICALLY FORMED STAINLESS STEEL TUBING REDUCED STRESS AND STRAIN MEANS IMPROVED RELIABILITY VACUUM BRAZED AND TIG WELDED FOR...More Details »
Item #: NT-EGRC-2_H-CORE
Condition: New
Price: $385.00

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Description: This EGR cooler replaces the OEM P/N: 4C3Z-9P456-AC and fits the F-Series 2004.25 to 2007, E-Series 2004.25 to 2010, and the Excursion 2004.25 to 2005 model years. Also replaces 1845145C96,...More Details »
Item #: NT-EGRC-1
Condition: New
Price: $365.00

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Description: FACTORY FORD 6.0L ENGINE OIL COOLER -- FACTORY FORD PART FACTORY FORD PART - NOT MANUFACTURED BY BULLET PROOF DIESEL DIRECT REPLACEMENT OF OEM OIL COOLER
Item #: 6000006
Condition: New
Price: $439.83

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Description: BULLET PROOF DIESEL AIR-TO-OIL COOLER MOUNTING BRACKET ALLOWS FOR EASY MOUNTING TO NON-TRADITIONAL A/C CONDENSER RUGGED, TOUGH DESIGN CAN BE EMPLOYED AS A VERY RUGGED MOUNT FOR EXTREME CONDITIONS
Item #: 90100059
Condition: New
Price: $169.95

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Description: OIL COOLER DELETE ADAPTER MANIFOLD, FORD 6.0L DIESEL, FACTORY OIL FILTER FOR CUSTOM APPLICATIONS ALLOWS FOR BUILD-YOUR-OWN ENGINE OIL COOLER USES FACTORY OIL FILTER FEATURES HPOP STAINLESS SCREEN
Item #: 90201020
Condition: New
Price: $1,131.01

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Description: BULLET PROOF DIESEL COLD WEATHER KIT UPGRADE, Factory Oil Filter KIT UPGRADE FOR EXISTING BULLET PROOF OIL COOLER SYSTEM ALLOWS OIL TO HEAT UP TO 180F IN COLD WEATHER FITS FACTORY OIL FILTER VERSION OF BPD OIL COOLER KIT
Item #: 90201086
Condition: New
Price: $310.00

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Description: BULLET PROOF DIESEL COLD WEATHER KIT UPGRADE UPGRADE FOR EXISTING BULLET PROOF OIL COOLER SYSTEM ALLOWS OIL TO HEAT UP TO 180F IN COLD WEATHER BUILT IN PRESSURE BYPASS DURING PEAK OIL DEMAND
Item #: CW-UPG
Condition: New
Price: $350.00

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Description: BULLET PROOF DIESEL BYPASS OIL FILTRATION KIT, FORD 6.0L DIESEL FILTERS OUT IMPURITIES DOWN TO 2 MICRONS TWO VERSIONS AVAILABLE: BULLET PROOF EXTERNAL OIL COOLER OR FACTORY OIL COOLER MAKES MOUNTING AND INSTALL EASY, FAST, AND SECURE
Item #: BOFA6.0
Condition: New
Price: $460.90

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Description: BULLET PROOF DIESEL BYPASS OIL FILTRATION KIT, FORD 6.0L DIESEL BYPASS OIL FILTRATION FOR YOUR 6.0L DIESEL FILTERS OUT IMPURITIES DOWN TO 2 MICRONS TWO VERSIONS AVAILABLE: BULLET PROOF EXTERNAL...More Details »
Item #: 90406002
Condition: New
Price: $457.74

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Description: BULLET PROOF DIESEL SEMI-BULLETPROOF KIT FOR FORD 6.0L (SQUARE EGR)
Item #: 90401030
Condition: New
Price: $952.61

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Description: ALUMINUM TANK, ALUMINUM CORE RADIATOR FOR THE F-SERIES ALUMINUM TANKS - NOT PLASTIC LIKE OEM ALUMINUM HOSE CONNECTIONS DIRECT FIT AND FUNCTION IN THE F-SERIES 2003 - 2007 FORD 6.0L...More Details »
Item #: 9020115
Condition: New
Price: $549.00

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Price: $950.95

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Price: $1,150.95

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Price: $1,150.95

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Items 1-36 of 36

More About Bullet Proof Diesel

So what does it truly mean - a Bullet Proof 6.0L?

A Bullet Proof 6.0L starts with getting educated on the 5 main pattern failures that occur with this engine. These pattern failures are:

  • OEM Oil Cooler - The OEM oil cooler is a common source of failure. The small coolant pathways within the oil cooler can become plugged and this, in turn, can lead to failed EGR coolers as well as hot, thin engine oil. Our solution is the BulletProof Engine Oil Cooler
  • OEM EGR Cooler - The OEM EGR Cooler is often blamed for being "the problem" on the 6.0L engine. While it is a common failure item, it often fails because of the plugged coolant pathways in the oil cooler. Understanding WHY this item fails is an important aspect to owning and operating one of these engines. Our solution is the BulletProof EGR Cooler
  • Fuel Injection Control Module (FICM) Power Supply - The FICM is the electronic unit that controls the injectors on the 6.0L/VT365 engine. The FICM controls the injectors by sending 48V to the injectors at precisely the right time. Over time, however, the power supply built into this module can become tired and see the output voltage drop below the specified 48V. As this voltage drops, the performance of the injectors (and therefore the entire engine) will suffer. Upgrading this power supply with the Bullet Proof Diesel version is the only long-term path to reliability. Our solution is the BulletProof FICM Power Supply
  • Head Studs - The 6.0L engine utilizes ten head bolts per cylinder head to affix the head to the engine. To help minimize blown head gaskets, companies such as American Racing Products (ARP) have developed head studs to replace the factory head bolts. For various engineering reasons, a head stud allows for a higher clamping force than a similar bolt does, thereby increasing the reliability by reducing the chance of a head gasket failure or stretched head bolt. We have complete head gasket kits available for you
  • The OEM Water Pump - The OEM water pump comes equipped with a plastic impeller. The pattern failure observed on this water pump is that a crack can develop within the impeller, greatly decreasing the amount of engine coolant that the pump is able to move throughout the engine. Our solution is the BulletProof Water Pump